2010 Milky Way Car

2010 Milky Way Car
Awards:

2nd For Speed

Top left: This car is very aerodynamic thanks to it's "wedge" shape, which is based off an actual candy bar.

Bottom left: We're surprised it's classic candy bar design didn't win us anything in the design department.

What you need:

1 standard pinewood derby kit
Brown paint
White paint
Green Paint (or if you're not the painting type, a Milky Way label should have the same effect)
Wood polyurethane gloss
60 grit sand paper
150 grit sandpaper
Saw of some kind
Glue (for axles)
Weights (optional)
Drill (optional)
Graphite (optional)

How I made it:


Step 1. Cut off the four triangles in the corners of your block, as viewed from the side, as this diagram illustrates.

Step 2. Give a good sanding with 60 grit sandpaper all over the car. Finish off with a light 150-grit sanding.

Step 3. After you have sanded it, give the car 1 coat of brown paint on the whole car.

Step 4. Give the car a second coat of paint when the first coat dries, painting the same area you did in step 3.

Step 5. After all of the paint is dry, give the entire car one coat of polyurethane gloss. Let it dry for at least 2 hours.

Step 6. Give the car a light sanding with 150 grit sandpaper.

Step 7. After the first coat is dry, give the entire car a second coat of polyurethane gloss. Let it dry for at least 2 hours.

Step 8. Give the car a light sanding with 150 grit sandpaper.

Step 9. After the second coat is dry, give the entire car a third coat of polyurethane gloss. Let it dry overnight.

Step 10. After the gloss is dry, place or paint the Milky Way label on the front like a real Milky Way Bar.

Step 11. Attach the wheels to the axles and then glue the axles to the axle holes. Let the glue dry.

Step 12. Add weights and/or graphite to the car. (optional)

Step 13. Race your car when it is dry.

Home

Welcome to my website, coolpinewoodderbycars.blogspot.com! Here you can find very cool pinewood derby car ideas, and instructions to make them.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Update, November 26, 2013:

I'm back! After Thanksgiving, I will start posting more car ideas and instructions from previous years/races we have done. I may also overhaul the look and layout of the website to make it easier to use.

So, where was I? Well, I didn't post anything for nearly 2 years as I sorta forgot about this blog, and I wasn't able to enter the local pinewood derby races as they were closed due to lack of funding. But a few things have encouraged me to come back: I found some of my older pinewood cars and am (after Thanksgiving) no longer super busy. I was also encouraged by the fact that this blog is still popular, and during the 2 years that I didn't post anything, I still got 1,500 unique visitors.

I also plan on posting plans, ideas, tips, and news articles at least once a week, maybe more often if the demand is there :)

And, if you're reading this, thanks for visiting! Have a happy Thanksgiving and keep on pinewood-derby-ing :D

-Mike
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

2011 Steak Sauce Car

2011 Steak Sauce Car
Awards:
Won 2nd for design

 Top left: My 2011 Steak Sauce Car. It was relatively easy to cut because the standard block of wood is similar in proportion to a real steak sauce bottle.

 Bottom left: On the left in the picture is a real steak sauce bottle, on the right is my car. I used an online sticker for the label.










What you need:
1 standard pinewood derby kit
Reddish-brown paint
White paint
Steak sauce sticker printed online
Wood polyurethane gloss
60 grit sand paper
150 grit sandpaper
Saw of some kind
Super glue or hot glue gun
Painters tape (optional)
Weights (optional)
Drill (optional)
Graphite (optional)
How I made it:

Step 1. Cut the block to the proper dimensions for the steak sauce bottle, not rounding the top but leaving it square (unless you really want it round right away). You may have to cut out an axle hole, if you have to than you will have to remake an axle hole further back on the car.

Step 2. Sand the top of the steak sauce bottle by wrapping the 60 grit sandpaper around the top of the car back and forth until it is as round as you want (it may take a while). Then give a light sanding with 60 grit sandpaper on the rest of the car.

Step 3. After you have sanded it, give the car 1 coat of reddish-brown paint on the whole car except for a little bit of room on top for the cap (you can use painters tape to block off the top).

Step 4. Give the car a second coat of paint when the first coat dries, painting the same area you did in step 3.

Step 5. Give the cap of the steak sauce car a coat of white paint(you can now remove the painters tape).

Step 6. Give the cap a second coat of paint when the first coat dries, painting the same area you did in step 5.

Step 7. After all of the paint is dry, give the entire car one coat of polyurethane gloss. Let it dry for at least 2 hours.

Step 8. Give the car a light sanding with 150 grit sandpaper.

Step 9. After the first coat is dry, give the entire car a second coat of polyurethane gloss. Let it dry for at least 2 hours.

Step 10. Give the car a light sanding with 150 grit sandpaper.

Step 11. After the second coat is dry, give the entire car a third coat of polyurethane gloss. Let it dry overnight.

Step 12. After the gloss is dry, place the sticker on the front like a real steak sauce bottle.

Step 13. Attach the wheels to the axles and then glue the axles to the axle holes. Let the glue dry.

Step 14. Add weights and/or graphite to the car. (optional)

Step 15. Race your car when it is dry.